Predictive maintenance

Improve asset availability, reliability and integrity while optimizing maintenance costs and mitigating operational risks

Reduce the downtime of your production facility by predicting and preventing equipment failures, provide your operations teams with actionable insights in order to avoid or mitigate machinery breakdowns. Join the industry 4.0 digital transformation journey by embracing machine learning, a disruptive technology that uses real time data in order to provide notices on equipment malfunction or failures months in advance.

Comprehensive forecast

Increase the accuracy of your tactical, operational and strategic planning

SBDA solution streamlines the planning process among various departments of asset-heavy companies. With several clicks you can generate the most optimal repair schedule, raw materials mix and finished products mix, as well as the optimal production rates throughout the planned period.

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Digital twin

Digitize assets and processes to guarantee the most optimal production and manufacturing results

By digital twins we mean software models of existent physical assets and processes. Comparison of modelled states versus observed states of your assets helps to choose optimal working regimes for a particular piece of equipment or, for example, to realize the maximum production capacity of the whole plant. Through the analysis of digitized processes it is easy to identify bottlenecks or growth points. Moreover, you can hold risk-free experiments on your software replica in order to see what results can be achieved if and when new machinery is bought, new raw materials are loaded, the production of a new product is launched.

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Digital advisor

Maximize overall effectiveness of your facility following advice provided by artificial intelligence in real time

Digital advisor is a software platform that consists of two elements: a dashboard and a pack of messages sent by AI in real time. The dashboard is a nicely visualized representation of the signals registered and sent by sensors. The dashboard is usually tailor-made and can be customized in accordance with your needs. The messages are in essence advice with valuable information that enable refinery operators optimize the production process in real time leveraging the best knowledge of their colleagues, industry’s best practices, empowered by machine learning algorithms. Go for A/B test to get fully convinced.

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Cases

Top 10 large diameter pipes plant in Europe

Goal

Prediction and avoidance of the malfunction of sawing machine.

Solution

Predictive maintenance system empowered by AI and trained on data from 1000+ sensors.

Results

20 minutes advance notice of sawing machine anomaly working regime following by malfunction. The number of breakdowns decreased from 9 per months almost down to 0.

One of the world’s leading ore treatment companies

Goal

Mining ore treatment plant operations optimization

Solution

Digital advisor — a machine learning based system, trained on data from 400+ sensors. More than 20 tailor-made algorithms with more than 35 messages for refinery operators provided in real time.

Results

Plant production rate increased by almost 8% from 250 MT/hour up to 269 MT/hour without investment in physical assets within the monitored time period of 6 months.

Contacts us

info@sbdagroup.com
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